Additive Manufacturing Engineer - Directed Energy Deposition

Do you have a passion for additive manufacturing?

Do you have experience using Directed Energy Deposition systems?

Do you love to push the bounds of science and technology while working to take on some of the most challenging problems facing our Nation?

If so, we are looking for someone like you to join our team and serve as an Additive Manufacturing Engineer - Directed Energy Deposition and help lead the development of this capability at APL.

You will be a vital member of APL's Additive Manufacturing Center (AMC), within the Research and Exploratory Development Department. The Additive Manufacturing Center is tasked with leading the implementation of innovative AM materials and processes to meet the future needs of APL staff and our Government sponsors. The AMC also supports APL with specialized prototyping and low-volume production services. As a member of our team, you'll build hardware that explores other planets and interstellar space through various NASA missions as well as building critical prototype hardware for our nation's national security and national health interests. In addition, we provide manufacturing expertise as part of our trusted agent role for the US government.

• Apply AM expertise to continually grow and improve our technical capabilities in support of research, development, and production tasks.
• Perform manufacturing tasks supporting research and fabrication using Directed Energy Deposition (DED) equipment, including wire-fed and powder-blown machines
• Modify part designs for DED fabrication using parametric CAD software such as SolidWorks or Creo
• Coordinate equipment operation, organize projects and connect with customers regarding schedule, outcomes, and ideas for improvement
• Evaluate new metal AM machines and provide input on new machine selection for purchase.
• Develop training materials and train junior technicians and engineers on the AM process steps.
• Participate in educating APL staff about the capabilities and limitations of metal Additive Manufacturing at the AMC.
• Standardize procedures including the handling of digital data / design files, and process data acquired during a job, ensuring consistent machine setup and cleaning to minimize cross-contamination between materials.
• Ensure compliance with environment, safety, health, and quality program requirements
• Implement Quality Control procedures in a research, prototyping, and low volume production environment.

You meet our minimum qualifications for the job if you...

• Hold a Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Materials Science, Physics, or a related field or equivalent work experience.
• Have 1+ years of experience operating powder-blown or wire-fed DED machines.
• Have strong troubleshooting skills in the context of process development and optimization for additive manufacturing.
• Have experience with computer-aided design software such as SolidWorks, AutoCAD, CREO, and similar.
• Have proficiency in reading and understanding technical drawings (GD&T), schematics, and manuals.
• Have working knowledge of Microsoft Office products (Word, PowerPoint, Excel).
• Have excellent verbal communication skills with other technicians, engineers, and scientists.
• Are energized by working in a fast-paced, creative environment, with a mix of cutting-edge R&D projects, and qualified manufacturing jobs.
• Are a self-starter, able to work independently with minimal direction.
• Are able to obtain an Interim Secret level security clearance by your start date and can ultimately obtain a Secret level clearance. If selected, you will be subject to a government security clearance investigation and must meet the requirements for access to classified information. Eligibility requirements include U.S. citizenship.

You'll go above and beyond our minimum requirements if you...

• Hold a Master's degree in Mechanical Engineering, Manufacturing Engineering, Materials Science, Physics, or a related field.
• 5+ Years of metal additive manufacturing experience. Experience with multiple types of metal additive manufacturing machines (selective laser melting or directed energy deposition) in a research or industrial setting.
• Have experience programming and operating 5-axis CNC machines.
• Have CAM/Slicing software experience (Example: Materialise Magics, AddUp Manager, MasterCAM).
• Have working knowledge of metals and machining practices in relation to Additive Manufacturing.
• Have a solid understanding in laser material processing, fiber laser a plus.
• Have experience with heat treatments and the effect on material properties and microstructure in relation to metal Additive Manufacturing.
• Have experience with health and safety practices in an industrial laboratory environment with chemical, mechanical, and laser hazards.

Why work at APL?

The Johns Hopkins University Applied Physics Laboratory (APL) brings world-class expertise to our nation's most critical defense, security, space and science challenges. While we are dedicated to solving complex challenges and pioneering new technologies, what makes us truly outstanding is our culture. We offer a vibrant, welcoming atmosphere where you can bring your authentic self to work, continue to grow, and build strong connections with inspiring teammates.

At APL, we celebrate our differences of perspectives and encourage creativity and bold, new ideas. Our employees enjoy generous benefits, including a robust education assistance program, unparalleled retirement contributions, and a healthy work/life balance. APL's campus is located in the Baltimore-Washington metro area. Learn more about our career opportunities athttp://www.jhuapl.edu/careers.

All qualified applicants will receive consideration for employment without regard to race, creed, color, religion, sex, gender identity or expression, sexual orientation, national origin, age, physical or mental disability, genetic information, veteran status, occupation, marital or familial status, political opinion, personal appearance, or any other characteristic protected by applicable law.

APL is committed to promoting an innovative environment that embraces diversity of perspectives, encourages creativity, and supports inclusion of new ideas. In doing so, we are committed to providing reasonable accommodation to individuals of all abilities, including those with disabilities. If you require a reasonable accommodation to participate in any part of the hiring process, please contactAccommodations@jhuapl.edu. Only by ensuring that everyone's voice is heard are we empowered to be bold, do great things, and make the world a better place.

The referenced pay range is based on JHU APL's good faith belief at the time of posting. Actual compensation may vary based on factors such as geographic location, work experience, market conditions, education/training and skill level with consideration for internal parity. For salaried employees scheduled to work less than 40 hours per week, annual salary will be prorated based on the number of hours worked. APL may offer bonuses or other forms of compensation per internal policy and/or contractual designation. Additional compensation may be provided in the form of a sign-on bonus, relocation benefits, locality allowance or discretionary payments for exceptional performance. APL provides eligible staff with a comprehensive benefits package including retirement plans, paid time off, medical, dental, vision, life insurance, short-term disability, long-term disability, flexible spending accounts, education assistance, and training and development. Applications are accepted on a rolling basis.